Machine Safety
Machine Safeguarding...a commitment
your company should make?
What is the motivation for making a commitment to safeguard the machines
that are used for the production of the parts and components that
your company manufactures? We at Can-Technologies
believe that the primary and most important motivation for machine
safeguarding is to protect the sanctity of human life. Every company
should realize that their human resources are their most valuable
assets. The protection of your employees is not based on the fact
that there are regulatory standards that must be met, but rather the
higher standard of the ethical obligation to insure that all of your
staff leave work in the same physical condition as when they arrived.
The value of seeing that every employee has the opportunity to work
in a safe environment far exceeds the economic consequences that are
associated with work related injuries.
Pre-Start Health and Safety Reviews
On Oct. 7, 2000, the Ontario government amended the Regulations for
Industrial Establishments of the Occupational Health and Safety Act
to require Pre-Start Health and Safety Reviews (PSR or PHSR). Before
workers can operate machinery, equipment or processes in complex and
hazardous situations, an employer must first have a written report
prepared, stating what measures need to be taken in order to ensure
safety. A professional engineer licensed in the Province of Ontario
must conduct the Pre-Start Health and Safety Review (in situations
involving toxic substances with Occupational Exposure Limits, an appropriately
qualified expert may also conduct the review). Employers, owners or
lessees must submit the report to the Joint Health and Safety Committee
before first use of the hazardous equipment or process.
The Components of a Diligent PHSR
A complete PHSR reflects a diligent effort to provide a safe working
environment. When a PSR is performed the performer:
Step 1 - Examines
> Drawings, P&ID's, Elementaries
> MSDS's, WHMIS requirements
> Equipment Manuals
> Operating, Training, Emergency and Lockout Procedures
> Site Installation
Step 2 - Identifies Hazards
> Review Codes and Standards as they relate to the specific PHSR.
Some of these Codes and Standards may apply to the
equipment, Plumbing, Building, and Fire Code, as well as OSHA.
> Establish Risk Category for each hazard.
> Review Electrical Safety circuitry for redundancy and conformance
to the required risk category.
> Review safety interlocking components, emergency-stop push buttons
and other safety devices.
> Generate a Deficiency List including Risk Analysis
> Review the installation and work with the client to resolve problem
areas.
> Sign off the deficiency list as corrections are made.
Step 3 - Issue the Letter of Compliance
to the Client
Step 4 - Complete the Documentation
If there was an injury in the facility, The Ministry of Labour will
ask about the PHSR. You must have a documentation package that demonstrates
due diligence in the generation of the PHSR.
This Documentation should consist of:
> The Scope
> The Letter of Compliance
> Risk Analysis
> A Signed-Off Deficiency List
> A List of References (Procedures, Codes, Equipment Manuals etc.)
used in performing the PHSR.
CSA Z432-04 - Safeguarding of machinery
Scope
CSA Z432-04 Standard applies to the protection of persons from the
hazards arising from the use of mobile or stationary machinery. It
provides the criteria to be observed and the description, selection,
and application of guards and safety devices. Where a current CSA
Standard exists for a specific type of machinery (e.g., CAN/CSA-B167,
CAN/CSA-B354.2, CAN/CSA-M424.1, Z142, Z248, and CAN/CSA-Z434), it
is to be used in conjunction with this Standard to provide the most
effective protection to the particular situation.
Exclusions
CSA Z432-04 Standard does not apply to portable hand tools.
Purpose
CSA Z432-04 Standard is intended for those who design, build, modify,
install, use, operate, or maintain machinery, machinery guarding,
or safety devices. Those concerned with information, instruction,
and training in safe working practices also use this standard.
Interaction with other standards
Machinery safeguarding is not performed in isolation from other protective
measures. Typically, industrial machinery is installed in workplaces
where other associated activities take place (e.g., movement of materials,
cables, pipes, and hoses supplying power, gases, and liquids, and
workers on foot and operating vehicles). Other machinery and work
environment standards applicable to any place where this Standard
is being implemented should therefore be reviewed.
What we offer:
Can-Technologies offers the turnkey machine
safeguarding solutions to its customers. This includes the following:
> Preparing PHSR: We work with an independent company that prepares
PHSR. This is to the benefit of our customers because
the individual that reviews the machines is not the one that corrects
the deficiencies.
> Safety circuits design, installation and commissioning: Can-Technologies
has the right resources to design, install and commission
the safety solutions. We employ the latest equipment, devices and
technology in our design.
> Validation and sign off: Once the safety system is installed and
validated, the company that has prepared the PHSR
will sign off the legal documents.
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