EMIS-EAF

April 20th, 2021

EMIS-EAF

Digitize, Optimize and Manage your EAF, Use EMIS-EAF

Electrical Arc Furnace (EAF) is a high consumption, high-risk equipment with many potential challenges that can impact the bottom line for your meltshop.

Using our EMIS-EAF solution, our team of experts will make a breakthrough impact on your EAF operation and will:

  • Reduce Tap-to-Tap time
  • Reduce Energy Intensity (KWH/Ton)
  • Reduce Electrode Consumption
  • Reduce Power On time
  • Reduce refractory repairs

Adaptive Arc Regulator

EMIS-EAF has an adaptive arc regulator that dynamically monitors, manages and controls the amount of power being fed into the furnace, position of electrodes and the Arc length. Implementation of this intelligent module not only reduces the energy intensity of the furnace, but also reduces the Power-On time and improves the productivity of molten steel.

Heat Profile, Oxygen Profile

Our advanced realtime profiles provide the EAF operators with a dynamic live view of the inside of the furnace and its operation. The profiles also contain a play back feature to walk operators through what has happened when things go wrong or when operators simply need more clarification and insights. This solution helps operators make the right decisions to run their furnace in optimal operating conditions and sustain furnace stability with the highest level of productivity and minimal energy consumption.  Simply run the furnace efficiently, effectively and proactively.

End-point Carbon Prediction

EMIS-EAF has an elaborated end-point carbon prediction model. This model has an algorithm that can predict the end-point carbon prior to the end of heat and help the operators to produce the highest quality of steel with minimal tap-to-tap time and energy intensity.

  • Reduce Tap-to-Tap time
  • Reduce Energy Intensity (KWH/Ton)
  • Reduce Electrode Consumption
  • Reduce Power On time
  • Reduce refractory repairs

Dynamic Recipe Management

Our Dynamic Recipe Management can provide the EAF operator with real-time calculations of required amounts of oxygen, carbon and lime and any other required additives to be injected into the furnace.

Downtime Tracking

Unplanned downtime has a negative impact on your productivity. EMIS-EAF can help you to manage and minimize your downtime.

EAF Mobile App

Work remotely and be as effective as you are onsite. Prove your effectiveness to others with your high score for downtime reduction, energy conservation, higher productivity, and improved product quality.

We can increase productivity, improve quality, reduce downtime, improve safety measures and minimize energy consumption, all within six months.

Let’s get started. Allow us to take your meltshop through a digital transformation and optimal operational performance. We are ready to become part of your solution and take you through the journey of improvements.

Our experienced team of engineers and developers know your industry, have already encountered your challenges and issues, and have a proven solution for them.

Ask us for our proven records.

 

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